The ultrasonic vibrating screen is a fine screening machine. It is based on the ordinary rotary vibrating screen, adding a high-frequency and low-amplitude ultrasonic controller to the screen. The ultra-fine powder receives huge ultrasonic acceleration so that the materials on the screen surface always remain suspended, thus suppressing screen-blocking factors such as adhesion, friction, leveling, and wedging.
- Model: SY-400/600/800/1000/1200/1500/1800 mm
- Material: Stainless Steel 304/316
- Mesh Size: 10-635 mesh
- Layers: 1-3 layers
- Motor Power: 0.25-3 kw
- Capacity: 50-800 kg/h
- Customized: Acceptable
Price: $790 – $2900 /Set
Application
Ultrasonic vibrating screens are widely used in pharmaceutical, metallurgical, chemical, mineral processing, food, and other industries that require fine screening and filtration, effectively solving screening problems such as agglomeration, static electricity, strong adsorption, and blocking of mesh holes.
Such as metallurgy powder, electromagnetic materials, metal powder, iron powder, zinc oxide, alumina powder, alloy powder, molybdenum powder, cobalt powder, carborundum, copper, nickel powder, silica powder, titanium oxide, tungsten carbide, tungsten powder, titanium powder, stainless steel powder, etc.
Flour
Milk Powder
Oil Fracturing Proppant
Medicine Powder
Paint
Metal Powder
Working Principle
The ultrasonic vibrating screen is based on the ordinary round vibrating screen and is equipped with a low-amplitude, high-frequency ultrasonic transducer (vibration head). The transducer converts the high-frequency electricity generated by the 220-volt AC ultrasonic electric control box into high-frequency sinusoidal These oscillation waves are transmitted to the resonator to cause the resonator to resonate, and then the resonator transmits the vibration evenly to the screen surface.
The materials on the screen undergo low-frequency three-dimensional vibration and are superimposed with ultrasonic vibration, which can not only prevent the mesh from being blocked but also improve screening output and accuracy. This solves screening problems such as strong adsorption, easy agglomeration, high static electricity, high fineness, high density, and light-specific gravity.
Custom according to your needs
Ultrasonic screening machines are available in a variety of models, and we can customize them according to your specific requirements, such as size, number of layers, screens, outlet, and inlet, including gate type, mobile wheel type, elevated type, and airtight type Formula, etc. Ensuring customers can find the perfect machine for their unique needs.
All stainless steel
All stainless steel
Standard stype
Add scraper
Add scraper
Ultrasonic controller with bracket
Screen
Mini stype
Specifications
| Model | Power(kW) | Effective diameter for sieve surface | Packing Size(MM) | Layer |
|---|---|---|---|---|
| SYC-600- 1S | 0.25 | Φ600 mm | 800×800×680 | 1-5 |
| SYC-800- 1S | 0.55 | Φ800mm | 900×900×780 | 1-5 |
| SYC-1000- 1S | 0.75 | Φ970mm | 1160×1160×880 | 1-5 |
| SYC-1200- 1S | 1.1 | Φ1170mm | 1360×1360×980 | 1-5 |
| SYC-1500- 1S | 1.5 | Φ1470mm | 1850×1850×1130 | 1-5 |
| SYC-1800-1S | 2.2 | Φ1770mm | 2200×2200×1360 | 1-5 |
Ultrasonic vibrating screen structures
The ultrasonic sieving machine mainly comprises an ultrasonic transducer, grid, power supply, resonant ring, screen, screen frame, vibration motor, damping spring, base, and other components. We can customize different types of ultrasonic systems and ultrasonic grids according to customer requirements.
It can be used in single-layer or multi-layer. A set of intelligent ultrasonic generators uses three transducers at the same time. Can also be mounted to new or existing vibrating screens for easy integration into your production line.
Grid
Ultrasonic Power
Ultrasonic Transducer
Features
Effectively solves the screening problems of materials that are difficult to screen, such as: high electrostatic, high fineness, strong adsorption, easy agglomeration, high density, and light-specific gravity.
Low-amplitude vibration reduces the vibration height of the material, maintains the contact between the material and the screen surface, and reduces the phenomenon of empty materials.
Improve screening efficiency
Ultrasonic vibrating screens use the dual effects of high-frequency vibration and ultrasonic waves to quickly and evenly disperse materials on the screen surface, thereby improving screening efficiency.
Prevent screen clogging
Ultrasonic waves cause the screen to expand and contract instantly, helping materials that are difficult to screen pass through the screen holes and reduce clogging. The screening accuracy is as low as 20μm (#635 mesh).
Increase production
Ultrasonic vibration can make the powder pass through the sieve holes faster, improve the sieve hole penetration efficiency, thereby increasing the screening capacity by 5-10 times.
High-precision screening
This equipment can achieve precise particle size control by adjusting parameters such as amplitude and frequency to meet the screening of materials with different particle size requirements.
Videos
Customer Site
Difference between ultrasonic vibrating screen and ordinary rotary vibrating screen
rotary vibrating screen
Ordinary rotary vibrating screens are suitable for screening and impurity filtering of dry powder within 200 mesh or powder particle slurry within 600 mesh. The screening accuracy is generally around 60%-70%.
ultrasonic vibrating screen
The ultrasonic vibrating screen is mainly used for screening dry powdery materials within 300 mesh to 600 mesh. It can effectively solve the problem of static electricity, adsorption and easy clumping, light-specific gravity, and sticky materials that are difficult to screen. The screening accuracy can reach above 95. The screening output of an ultrasonic rotary vibrating screen is 5-10 times that of an ordinary rotary vibrating screen.
Test Results
| Model(mm) | Test material | Ordinary Rotary Vibrating Screen | Ultrasonic Vibrating Screen | ||
| Mesh | Test Results | Mesh | Test Results | ||
| SY-1200 | Silicon carbide | 500 | cannot be sieved | 500 | 1200KG/H |
| SY-1200 | Tungsten carbide powder | 600 | 10 minutes no sifting out fine powder | 600 | 40KG/H |
| SY-1200 | Vitamin C Powder | 100 | 1.5kg/hour | 100 | 130-180KG/H |
| SY-800 | pollen | 300 | 10 minutes no sifting out fine powder | 300 | About 30% fine powder is sieved in 15 minutes, and finer grading is possible |
| SY-1200 | Nickel, Zinc, Cobalt Powder | 325 | 20kg/hour | 325 | 400KG/H |
| SY-1000 | Emery powder | 400 | Cannot be sieved | 300 | 13000KG/H |
Learn more About
ultrasonic Vibrating Screen
Read our blogs, to help you learn more about ultrasonic vibrating screens.
